Breaking the scale, revealing the sharpness - Technological innovation in cleaning super-large plate glass

In the field of construction and insulating glass equipment, the cleaning of super-large-sized plates has always been a technological high ground. Due to the size bottleneck, traditional glass cleaning machines find it difficult to balance the cleaning efficiency and cleanliness accuracy of "giant screen-level" glass. Nowadays, a breakthrough in cleaning technology for super-large glass panels has reshaped industry standards with a disruptive design, enabling the cleaning of super-large glass areas to bid farewell to the "manual predicament" and usher in a new chapter of intelligent and refined industry.

Traditional cleaning equipment is usually suitable for glass with a width of less than 2.5 meters. However, the emergence of super-large plates has posed geometric challenges to the load-bearing, transmission and cleaning capabilities of the equipment. This machine adopts a heavy-duty H-shaped steel frame and CNC guide rail structure, and is equipped with an intelligent weighing sensor to prevent transmission lag or glass breakage caused by size exceeding the limit.

Customized cleaning cabin body, with zoned cleaning modules inside, realizes the "clean as soon as the board enters" assembly line operation. In view of the characteristic that the edges of super-large plates are prone to dust accumulation, the spray pressure in the edge area has been increased to 8MPa, which can effectively remove oil stains, fingerprints and micron-sized particles. It adopts a combination of elastic sponge roller brush and silicone wiper plate. The roller brush is equipped with a built-in pressure sensor, which can automatically adjust the contact force according to the curvature of the glass (pressure error ±0.5N). For sensitive materials such as Low-E glass and coated glass, the flexible module avoids the film layer damage caused by traditional hard brushes. While achieving a cleanliness rate of 99.8%, the film layer integrity rate is increased to 99.5%.

The device is equipped with a built-in visual recognition camera that can automatically scan the size, thickness and surface features of the glass, and generate a dedicated cleaning program with just one click. The transmission chain adopts a closed-loop control of servo motor + encoder, with a positioning accuracy of ±1mm, ensuring that the super-large plates are centered and pass through, avoiding eccentric load wear.

This technological breakthrough is not only an upgrade in the size of the equipment, but also drives changes in three major industries:

1.In the field of architectural glass: Assisting projects such as super high-rise curtain walls and panoramic floor-to-ceiling Windows to achieve "integrated cleaning of giant screen glass", shortening the installation period and enhancing the overall sealing performance and aesthetic appeal of the building.

2. In the field of home customization: It supports the meticulous cleaning of large-sized glass tabletters and partitions, meeting the ultimate pursuit of "flawless visual" in high-end home decoration.

3. Industrial glass field: We provide high-purity cleaning solutions for special plates such as photovoltaic glass and electronic substrate glass, catering to the demands of precision manufacturing scenarios.

The breakthrough in super-large plate cleaning technology is a microcosm of the evolution of insulating glass processing equipment towards being "larger, more precise and smarter". It not only addresses the pain point of cleaning super-large-sized glass, but also empowers green buildings, high-end manufacturing and other fields with technological innovation, making each piece of glass maintain a transparent texture while becoming a carrier of energy conservation, safety and aesthetics. In the future, with the deepening of intelligent and flexible production, this technology will continue to drive the glass deep processing industry to challenge the "limit", making "large size" and "high precision" no longer contradictory propositions, but dual footnotes for quality upgrading.